Difference Between Batching Plant (RMC) and Site Mix Concrete | Q & A

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Nilesh Dhankhara

Need to understand key differences and application of each.

Engineers Heaven
Engineers Heaven Yesterday, 15:25
Difference Between Batching Plant (RMC) and Site-Mix Concrete

Below is a clear, point-by-point comparison focusing on quality, control, and site practice.

1. Definition

Batching Plant (RMC):

  • Concrete produced at a centralized batching plant

  • Delivered to site using transit mixers

Site-Mix Concrete:

  • Concrete mixed at the construction site

  • Using a drum mixer or pan mixer

2. Quality Control

RMC:

  • High quality control

  • Computerized batching

  • Precise water–cement ratio

Site-Mix:

  • Manual or semi-manual control

  • Higher chance of variation and human error

3. Mixing Accuracy

RMC:

  • Exact proportioning by weight

  • Consistent mix every batch

Site-Mix:

  • Often volume batching

  • Inconsistent proportions

4. Workability & Strength

RMC:

  • Uniform workability

  • Reliable compressive strength

Site-Mix:

  • Variable workability

  • Strength may fluctuate

5. Speed & Productivity

RMC:

  • Faster concreting

  • Suitable for large pours

Site-Mix:

  • Slower production

  • Suitable for small works

6. Manpower Requirement

RMC:

  • Less on-site labor

Site-Mix:

  • More labor required for mixing and handling

7. Cost Aspect

RMC:

  • Higher material cost

  • Lower labor and wastage

Site-Mix:

  • Lower material cost

  • Higher labor and wastage

8. Space Requirement

RMC:

  • Minimal site space needed

Site-Mix:

  • Requires space for materials, mixer, storage

9. Suitability

RMC Best For:

  • High-rise buildings

  • Bridges

  • Mass concreting

  • Quality-critical structures

Site-Mix Best For:

  • Small buildings

  • Repairs

  • Rural or remote sites

One-Line Interview Answer (Perfect)

RMC is factory-produced concrete with high quality control and consistency, while site-mix concrete is prepared at site with comparatively lower control and variable quality.

Practical Site Tip
  • Use RMC when:

    • Structural quality is critical

    • Large volume concreting is required

  • Use site-mix for:

    • Small, non-critical works